+91 63592 39146
info@omicronpharma.in
B-36, Rang Avdhut Soc.,
L.H.Road, Surat-395006
8:00AM - 8:00PM
Monday to Saturday
Online 24/7
+91 63592 39146

08Years’ Experience in Pharmaceutical

About Our Success
Stories

Omicron pharma has its corporate office located at Surat, The Hub of Pharmaceutical, The Diamond and Textile City of India, Omicron pharma has its manufacturing plant located at Surat, Dist. Gujarat, India.
The manufacturing facility is scattered in an area of about 90,000 sq. ft. along with World class plant manufacturing facilities


Plant manufacturing
The manufacturing units have International approvals like; ANVISA – Brazil, FDA Philippines, NAFDAC Nigeria, FDB – Ghana, PMPB – Malawi, PPB – Kenya, NDA-Uganda, MOH – Libya, MOH – Cambodia, DDA – Nepal, CD&DA – Sri Lanka, MOH – Vietnam, MOH-Afghanistan, MOH-Yemen, DPM – Ivory Coast, TFDA Tanzania, ZAZIBONA, MOH – Kazakhstan. Omicron pharma. is a WHO-GMP, ISO 9001:2008 certified manufacturing company.

Manufacturing Capacity



Tablets:
General
150
Million/ month
Tablets: Beta-lactam antibiotics
150
Million/ month
Capsules:
General
150
Million/ month
Capsules: Beta-lactam antibiotics
120
Million/ month
Liquid
05
Million bottles/ month
Dry Powder
05
Million bottles/ month

The facilities are governed by Schedule-M of Drugs and Cosmetics Act, 1940.
We manufacture Oral Tablets, Capsules, Liquids and Topical Products.

World class infrastructure and plant manufacturing facilities:



  • 1. Individual compression and coating cabins with separate air handling units to avoid cross contamination.
  • 2. Facility includes Blending, Capsulation, Inspection and Sorting.
  • 3. All section provided with 3-micron filter air and terminally 0.3 micron (HEPA) filter.
  • 4. Temperature and humidity monitor & control.
  • 5. Well Equipped I.P.Q.C. Lab.
  • 6. Quarantine Areas.
  • 7. All Sections having GMP compliance machineries.
  • 8. Each zone has separate AHUs (Air Handling Units), dehumidification unit and dust extraction systems.
  • 9. No wood or asbestos component.
  • 10. A unidirectional flow of men and materials to promote optimum productivity
  • 11. Accessibility of all utilities and maintenance areas from outside, for additional ease of operation.
  • 12. Segregation of every critical processing activity in each zone, to avoid cross-contamination.
  • 13. Respective zones, areas and even uniforms marked with specific colours to ensure total segregation.
  • 14. Air environment conditioned in each area with respect to temperature, humidity, filtration, particle counts, etc.
  • 15. Duo Pass Reverse Osmosis (RO) water system/ de-mineralization plant.
  • 16. Zero-discharge Effluent Treatment Plant.
  • 17. Separate air handling units for every production department, in addition to air conditioning with 2-micron filtration to ensure absolute product purity.
  • 18. The complex also houses its own R &D facility for in house product development.
  • 19. Air-conditioned stores for raw material, packing material and finished good.
  • 20. Isolated and dedicated production facilities for β-Lactam and Cephalosporin dosage forms.
  • 21. Facility includes Pulveriser, Sifter, Coating Pan, Tray Dryer and Blender.
  • 22. All section provided 3 Micron Filter Air and Terminally 0.3 micron (HEPA) Filter.
  • 23. Temperature and Humidity Monitor Control (HVAC).
  • 24. Separate Quarantine Area.
  • 25. Entire Section has GMP Compliance Machines.
  • 26. All Process Steps Are Well Documented.
  • 27. Dispensing of materials under an SS reverse laminar flow.
  • 28. Alternative power generation system for uninterrupted production.
  • 29. Ample segregated storage for raw materials and packaging materials, with a quarantine facility.
  • 30. We house huge capacities for manufacturing round the clock (* Spare capacity available for all sections).
  • 31. Equipped to Manage Total Supply Chain. i.e. receipts of RM/PM, Quarantine, Storage and Dispensing.
  • 32. Capsulation section having Semi – Automatic & Automatic Filling, Sorting & Polishing Machines.
  • 33. All Process steps are Well Documented.
  • 34. Primary Cleaning by Vacuum on Receipt of Material.
  • 35. Separate Quarantined, On Test and Released Storage Areas.
  • 36. Locker System for Storage.
  • 37. It is kind of GMP model Air Conditioner designed to maintain 24 0C ± 2 0C temperature and desired RH with 3-micron filtration and over 25 air changes. Supply Air Filtered through 10 and 3-micron filter.
  • 38. All Core Process Area are provided with Dedicated AHU and Filtration of 10, 3 and 0.3 Micron Terminal Hepa filter.
  • 39. Return Air rises with 20µ Filter are provided in Core Area.
  • 40. Ancillary Area, Warehouses are provided with Controlled Environment with 10 and 3 Micron Filtration.
  • 41. Pressure Gradient of 1 to 1 1/2 mm of Water from Room to Room to Passages as the case may be, which is demonstrated on Manometer.
  • 42. Air Handling Systems are validated from time to time.
  • 43. Primary packing section supplied with 3-micron filter air with terminally 0.3 micron (HEPA) filter.
  • 44. Operation carried out under well controlled environment.
  • 45. Leak testing facility for strips and blisters provided.
  • 46. Primary section having three blister pack and strip pack machine.
  • 47. Secondary packing area having air condition for comfort cooling. Conveyer belts provided for carton filling and shipper pack for each primary packing machine.
  • 48. Line clearance procedure followed strictly before starting new batch or product.
  • 49. Well trained supervisor and operators.
  • 50. ALU/ALU blister pack machine.
  • 51. Facility includes Granulation, Blending, Compression, Film Coating, Sugar Coating, Enteric Coating, Tablet inspection and Tablets over printing section.
  • 52. Air handling systems conform to the cGMP requirements.
  • 53. Temperature and Humidity Maintained as per Product Requirement.
  • 54. Well Equipped I.P.Q.C. Lab.
  • 55. Quarantine Area for each section.
  • 56. All Section having Required Machinery with GMP Compliance Model.
  • 57. Well Trained Supervisory Staff and Operators.
  • 58. All Process Steps Well Documented.

 

Packaging



Our in-house design team ensures that every pack that we create bears the hallmarks of contemporary, classy styling. We take care of the twin aspects of aesthetics & clarity that are vital to pharma packaging. We also pay significant attention to storage requirements with separate reserved areas for various packaging materials such as aluminium and PVC foils and ensure that they are stored always at optimum temperatures.

Packaging is a critical element in any pharmaceutical product. The packaging of products has to take into account multiple variables from transit to weather & time. At Omicron pharma, our approach to quality covers every aspect of packaging ensuring that our products maintain their safety, reliability, stability & integrity long after they have left our production line. Our use of packaging materials and application of processes conform to all relevant international standards, with regard to a host of critical parameters, such as

Medical grade, non-toxic materials Compliance with all regulatory norms. Excellent oxygen and moisture barrier properties Consistency in High Quality Printed shipper available on request
  • • Pharmaceutical Packaging Design Services
  • • Injectable Packaging
  • • Primary and Secondary Pharmaceutical Bottle Packaging
  • • Primary and Secondary Pharmaceutical Blister Packaging
  • • Oral Thin Film packaging
  • • Kitting
  • • Pharmaceutical Pouches and Sachets Packaging
  • • Pharmaceutical Vial Packaging and Labelling
  • • Pen and Auto-Injector Packaging, Assembly and Labelling
  • • Pre-Filled Syringe Assembly, Labelling and Packaging
  • • Packaging Project Management
  • • Assembly, labelling & packaging of Yosemite 1 ml devices
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